Archive for the ‘Construction’ Category

Bring in the BIG Machines!

Friday, August 20th, 2010

For a short period in the season there is a week or so when there is no culling to be done. We use this time to get caught up with farming jobs that have had to be set aside during breeding and culling time.

Over the past few years we have had pest on the farm that have caused major damage to our mud ponds. This has caused many mud ponds to be come unusable.

In order to fix the mud ponds wire mesh will need to be placed on the sides of the berms and new clay will be used to reform the ponds.

Most of this work will be done once harvest is completed, but due to wet weather over the fall and winter monthes, we have decided to use this dry weather for mining the clay need to reform the ponds and stock pile it until fall.

To do this  HUGE job in a very short time, we had to bring in the BIG Machines.

1 excuvator and 2 dump trucks are needed for the job.

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Untouched ground in the back of the farm was the site to mine for clay

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2 of our damaged Tosai ponds have been opened up and are being used to store the clay until we are ready to use it.

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The guys will work thru the weekend to complete this job and back to koi farming on Monday!

Ponds by Arnie

Friday, December 11th, 2009

Earlier this week we had a visit from Arnie Slonaker.  Over the years he has worked with Quality Koi on the farm for various projects.  We also recommend Arnie’s services to many of our customers that are looking for new ponds, upgraded ponds, and pond repair.  Below are some pictures of his work.  If you visit his website http://pondsbyarnie.web.officelive.com/default.aspx you can see many more pictures of his work.  It is hard to find knowledgeable KOI pond builders, so we always recommend Arnie to customers who are looking for someone with experience.  It’s important to keep in mind that building a pond/water garden is different than building a koi pond. 

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Thank You Curt

Tuesday, December 8th, 2009

We are very fortunate to have been able to work with Curt Coucill.  Curt is a master craftsman by trade, concentrating mostly on wood working for most of his career.  We met Curt many years ago, and over the years he has worked on the farm for various projects.  In the beginning, his projects mostly included construction.  If you have ever been on the farm, then you have most likely walked up stairs he built, viewed koi from decks he built, or opened greenhouses with doors he built.  Over the years we have brought him back to work on projects far beyond the scope of construction, as he is always ready and willing to take on new challenges.  The most recent project he worked on was the new Grow-out Greenhouse.  We were fortunate to have him here with us on the farm for the past nine months, working on every single detail of the new greenhouse.  From pouring concrete pads, to constructing new types of filtration, to building the shed for the boilers, to sweating the copper, to installing the entire indirect heating system, Curt has been there to execute every last detail.  Since the greenhouse project is now complete and running beautifully, we had to say good-bye to Curt.  He will be greatly missed by all of us (especially Kiko), not only for the incredible skills he has brought to our farm, but also for his witty sense of humor and his admirable sense of character.  Although we officially refer to the new greenhouse as the Grow-out Greenhouse, we will always fondly refer to it as “The House that Curt Built.”

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The Heat is On

Friday, December 4th, 2009

It has been a long road, but the heat is now on in our new Grow-out Greenhouse!  We have successfully raised the water temperature in each system to it’s target.  This will now give us the ability to provide optimal growing conditions for these smaller koi.  We will keep you updated on their progress.

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Electricty in the New Grow-out Greenhouse

Monday, November 30th, 2009

One of the very last components to heating our new Grow-out Greenhouse is bringing electricity to fire up the boilers.  Below is a picture of the electric box and conduits.  The work is almost complete, we will be firing up the heaters soon!

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Grow-out Greenhouse Filtration, Part 3

Monday, November 23rd, 2009

We have been posting about the two different types of filtration in our new Grow-out Greenhouse.  Today’s post will explain our Polygeyser setup.  For this particular filtration system, we bought an off the shelf filter with no pre-filtration.  However, instead of using the suction pressure it is gravity fed.  According to the manual, we can feed up to 10lbs of food per day per system.  While this is a smaller footprint than the vortex system, the price tag is higher at about $3800.  The big advantage to this system is that it automatically backwashes using a small amount of air.    Both the vortex system and the Polygeyser are both air driven to dump dirt and water.  They are both set to do this automatically six times a day.  This is how we attempted to level the playing field between the two different systems.

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Indirect Heating System Added to Nisai Greenhouse

Tuesday, November 17th, 2009

In an earlier post, we showed the copper tubing running underground from our new Grow-out Greenhouse to our Nisai Greenhouse.  We have just finished the installation of the new heat exchanger in the Nisai Greenhouse.  Whereas the heat exchangers in the new Grow-out Greenhouse are external to the water, this heat exchanger is set inside the filter pit.  It is a series of coils that are filled with the warmed water, which heats the surrounding pond water.  We installed it in the filter pit instead of the actual tank just so that the koi would not injure themselves if they brushed up against.  The system we are heating contain our BETN koi and our 555 koi.

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Grow-out Greenhouse Filtration, Part 2

Monday, November 16th, 2009

As promised, we’d like to share some details about the different filtration systems we are using in our Grow-out Greenhouse.  This greenhouse is designed for the growing of our small high-quality koi.  These koi were chosen during their harvest this fall.  There are 12, 10’ diameter fiberglass tanks, approximately 1800 gallons each.  Every set of two tanks has its own filtration.  Three sets of two tanks are using our new vortex system and the other three sets of tanks are using Polygeysers.  Today’s post will go into more details about the vortex system.

 For the filtration, we utilized two vortexes for each system.  One is setup as a true gravity fed vortex for settlement (mechanical filtration).  We have branched off the waste line to an airlift so that we can do periodic automated dumps of the accumulated solids.  This will allow us to do set water changes per day.  The other one has been adapted for a central aeration source to mobilize K1 (moving bed, media).  This design resulted in a very small amount of air to drive 13 cubic feet of K1.   We have learned that a cylinder shape uses the least amount of air to mobilize K1.  Lastly, with the 13 cubic feet of K1, we should be able to feed 4lbs of food per day per system. 

 To summarize, the vortex system allowed us to purchase an off the shelf stand filter and retrofit it to use K1.  This was advantageous due to its low cost of approximately $2000.  The disadvantage is that it takes up a larger footprint.  For your pond setup, space is something important to consider.

 Keep an eye out for the post that details our Polygeyser setup…

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The Answer is NOT the Answer

Wednesday, November 11th, 2009

Well, the time has finally come…after 7 years of working with the Answer and Nexus we are moving on.  Back in 2002 we originally bought the prototype Nexus system in stainless steel.  We have utilized this filtration in many of our greenhouses, each tweaked a bit to work for different configurations.  The bottom line is that the Answer can’t handle our organic load.  It requires too much maintanence, and as many of you know, it’s no fun cleaning those screens!!!

For our mechanical filtration we are moving on to the Ultra Sieve 3 by Sibo, and a Polygeyser for the biological filtration.  The Ultra Sieve utilizes a passive screen technology.  Essentially the water falls down and through a parabolic screen.  The screen captures the waste and is taken out separately, while the clean water flows through.  This is much better than in the Answer system where the waste sits on the bottom of the water.  Below are some pictures of the guys moving one of our old Answer/Nexus out.  In this footprint, the Ultra Sieve and Polygeyser will be installed.

 

 

 

 

 

 

 

 

 

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New Heating System in Grow-out Greenhouse, Part 5

Friday, November 6th, 2009

Now that all of the Polygeyser systems have had the heat exchanger fully plumbed, we are working to complete the vortex based systems.  In this set of systems the heat exchanger is hung horizontally, rather than vertically.  Below is a picture of the first completed one.

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