Archive for the ‘Growout Greenhouse’ Category

Wednesday, January 27th, 2010

Over the past few weeks, we have been sorting through all of the small koi that were being quarantined in our new Growout Greenhouse.  Now that the sorting is done, the real “growing out” has begun.  The water temperature is set for a nice, warm 78 degrees.  In each of the Polygeyser tanks, the koi have been grouped together based on size, then the koi have been weighed to determine the amount of food for optimal growth.  At the beginning of the trial last week, the koi were 6-8″.

Not only are these koi in growout, they are also part of a trial here at the farm.  We are testing different types of food to see how the various foods affect the growth of the koi.  We are only doing this trial in the Polygeyser systems so that the filtration is not a variable in our trial.  Each week these koi are weighed and measured, and then the food quantity is adjusted.  Because we are trying to acheive maximum growth through many small feedings throughout the day, it is imperative that the water quality is tested each day. 

Below are photos of some of the koi in our growout.

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The Heat is On

Friday, December 4th, 2009

It has been a long road, but the heat is now on in our new Grow-out Greenhouse!  We have successfully raised the water temperature in each system to it’s target.  This will now give us the ability to provide optimal growing conditions for these smaller koi.  We will keep you updated on their progress.

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Electricty in the New Grow-out Greenhouse

Monday, November 30th, 2009

One of the very last components to heating our new Grow-out Greenhouse is bringing electricity to fire up the boilers.  Below is a picture of the electric box and conduits.  The work is almost complete, we will be firing up the heaters soon!

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Grow-out Greenhouse Filtration, Part 3

Monday, November 23rd, 2009

We have been posting about the two different types of filtration in our new Grow-out Greenhouse.  Today’s post will explain our Polygeyser setup.  For this particular filtration system, we bought an off the shelf filter with no pre-filtration.  However, instead of using the suction pressure it is gravity fed.  According to the manual, we can feed up to 10lbs of food per day per system.  While this is a smaller footprint than the vortex system, the price tag is higher at about $3800.  The big advantage to this system is that it automatically backwashes using a small amount of air.    Both the vortex system and the Polygeyser are both air driven to dump dirt and water.  They are both set to do this automatically six times a day.  This is how we attempted to level the playing field between the two different systems.

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Indirect Heating System Added to Nisai Greenhouse

Tuesday, November 17th, 2009

In an earlier post, we showed the copper tubing running underground from our new Grow-out Greenhouse to our Nisai Greenhouse.  We have just finished the installation of the new heat exchanger in the Nisai Greenhouse.  Whereas the heat exchangers in the new Grow-out Greenhouse are external to the water, this heat exchanger is set inside the filter pit.  It is a series of coils that are filled with the warmed water, which heats the surrounding pond water.  We installed it in the filter pit instead of the actual tank just so that the koi would not injure themselves if they brushed up against.  The system we are heating contain our BETN koi and our 555 koi.

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Grow-out Greenhouse Filtration, Part 2

Monday, November 16th, 2009

As promised, we’d like to share some details about the different filtration systems we are using in our Grow-out Greenhouse.  This greenhouse is designed for the growing of our small high-quality koi.  These koi were chosen during their harvest this fall.  There are 12, 10’ diameter fiberglass tanks, approximately 1800 gallons each.  Every set of two tanks has its own filtration.  Three sets of two tanks are using our new vortex system and the other three sets of tanks are using Polygeysers.  Today’s post will go into more details about the vortex system.

 For the filtration, we utilized two vortexes for each system.  One is setup as a true gravity fed vortex for settlement (mechanical filtration).  We have branched off the waste line to an airlift so that we can do periodic automated dumps of the accumulated solids.  This will allow us to do set water changes per day.  The other one has been adapted for a central aeration source to mobilize K1 (moving bed, media).  This design resulted in a very small amount of air to drive 13 cubic feet of K1.   We have learned that a cylinder shape uses the least amount of air to mobilize K1.  Lastly, with the 13 cubic feet of K1, we should be able to feed 4lbs of food per day per system. 

 To summarize, the vortex system allowed us to purchase an off the shelf stand filter and retrofit it to use K1.  This was advantageous due to its low cost of approximately $2000.  The disadvantage is that it takes up a larger footprint.  For your pond setup, space is something important to consider.

 Keep an eye out for the post that details our Polygeyser setup…

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New Heating System in Grow-out Greenhouse, Part 5

Friday, November 6th, 2009

Now that all of the Polygeyser systems have had the heat exchanger fully plumbed, we are working to complete the vortex based systems.  In this set of systems the heat exchanger is hung horizontally, rather than vertically.  Below is a picture of the first completed one.

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New Heating System in Grow-out Greenhouse, Part 4

Thursday, November 5th, 2009

One of the last tasks to be completed in the installation of the Indirect Heating System in our new Growout Greenhouse is some plumbing.  We will be using PVC plumbing to take water from the tanks and send it into the heat exchanger.  Once inside the heat exchanger the water will be heated indirectly be the hot water filled tubes.  The tank water will then flow back into the tank.  These are two of the completed systems.

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New Heating System in Grow-out Greenhouse, Part 3

Tuesday, November 3rd, 2009

Refering back to the new heating system we have installed in our Growout Greenhouse (Part 1 and Part 2), we are going to send this warm water to an adjacent greenhouse.  In the front of our Nisai Greenhouse, we have the BETN koi and our other very high quality nisai,  which you can view in our online catalog.  To provide these koi with the optimal growing conditions, we are not only heating the air but also the water.  We have run insulated copper plumbing underground from the Growout Greenhouse to the Nisai Greenhouse.  There are lines for both the feed and the return.  The one major difference however, is that the heat exchanger for the Nisai Greenhouse is underwater in the tank, whereas the heat exchanger in the Growout Greenhouse is external to the tank.

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New Heating System in Grow-out Greenhouse, Part 2

Friday, October 30th, 2009

Whereas the last post described how we are now heating the water in our Grow-out Greenhouse, this post will describe how we are heating the air.  The primary purpose of also heating the air is to keep the air about two degrees warmer than the water so that we won’t have condensation continually forming on the inside roof of the greenhouse.  In order to accomplish this we will utilize a similar method as to how we are heating the water.  Hot water produced from our boilers will be carried through copper plumbing and up to a Modine heater suspended from a metal greenhouse bow.  The hot water will flow through the heater and a fan will blow the warm air across the greenhouse.

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